Stator Production Line

Demonstration product:  hairpin stator and rotor automation production line 

Project composition: stator paper insertion, forming, wire insertion, crimping, widening, terminal twisting, terminal flush, terminal welding, BUSBAR welding, electrical test, conveyor for transportation among stations etc. , robot to transfer parts among stations and its supporting infrastructure

Technology Highlights

  • Line forming adopts continuous feeding to shorten cycle time of forming

  • The production

    line adopt 2D and RFID combined process data collection and MES system management mode

  • Intelligence  

    robot transfer, intelligent identification system for whole process monitor and identification to separate unqualified products for data analysis

  • Automation 

    operators only for loading and unloading

  • Flexibility 

    function modularized structure design, to realize fast replacement of tooling, quick adapt to variants